xpection is an engineering team that designs and deploys industrial automation and vision systems for sawmills. We focus on equipment that runs in real production - not lab prototypes - so every installation delivers higher yield with minimal downtime.
The production problem we tackle
Multi-saws usually rely on manual board alignment. Warped, unedged boards are set by eye, and each operator makes different decisions. Even a small error in angle or offset means lost recovery, more rework, and unstable quality.
Our solution
We supply an automatic positioning module that bolts onto the existing infeed. It:
- Locates each board on the conveyor and maps its true shape in real time.
- Calculates the optimal position and angle for the target widths you run.
- Sets the board automatically ahead of the multi-saw, without stopping the line.
- Works as a retrofit, preserving your installed equipment and controls.
Two operating modes
- Mode 1 - advisory: The system computes and displays the optimal board placement while leaving saw settings unchanged.
- Mode 2 - integrated: The system positions the board and, when the controls allow, adjusts multi-saw set points directly.
Why sawmills choose xpection.io
- Higher yield and less waste on irregular feedstock.
- Consistent product quality independent of operator experience.
- Stable throughput with real-time positioning at line speed.
- 24/7 reliability in sawdust, vibration, and varying moisture conditions.
How we work
- Assess the existing line, controls, and production targets.
- Engineer the module fit, integration points, and operating mode.
- Install, commission, and tune in live production.
- Train operators and provide support to lock in the gains.
If you run multi-saws and need more recovery without replacing the line, we can help. Contact the team at xpection.io to review your setup.